get 'em while they're hot
part 1 / part 2 / part 3 / part 4
Peristaltic pumps
Barnant Co., Barrington, Ill.
Low-flow peristaltic pumps have been designed specifically for OEMs. Masterflex C/L pumps have been made to combine accurate pumping with low pulsation. They provide reversible pumping, remote-control capabilities, dual- channel pumping, and quick tubing changes. They are available in two speed ranges, with and without speed-control circuits. The 1- to 6-rpm version delivers from 0.0011 to 1.44 ml/min, depending on speed and tubing ID. The 10- to 60-rpm version delivers from 0.0011 to 14 ml/min.


Broach tools
National Broach, Troy, Mich.
Spiralglide broach tools are available ranging from 3/4 to 12 in. in diameter. They have a spiral configuration that provides constant tool engagement with the workpiece. This design is designed for long tool life, many pieces per sharpening, the ability to accommodate short lengths of cut, quiet operation, and low vibration.


Programmable solder bath
Pace Inc., Laurel, Md.
PS 100 incorporates a large-diameter (89 mm) solder bath that can be used for high-volume, production- tinning, and prepping applications. Program Master provides a temperature range from 38deg to 482degC, password-lock features, low- and high-temperature limits, and an auto/off safety system.


Electric actuator
Bernard Controls Inc., Houston, Tex.
The SD series has been designed to meet requirements for compact, direct-mount, quarter- turn, valve and damper applications. The actuators can operate ball, plug, or butterfly valves, dampers, vents, and other equipment requiring 90 to 270 degrees of rotation. The actuators are available in weatherproof, NEMA 4, 4x, 6, and special construction designs. They are available with a choice of three-phase motor, 230/460 V, 60-Hz torque ranges from 530 to 13,300 in.-lb, or single-phase, 115 V, 60 Hz from 300 to 13,300 in.-lb.


Microprocessor BTU meter
ISTA Energy Systems Corp., Roselle, N.J.
A microprocessor, wall- mounted, BTU meter has been designed to measure flow with a multijet turbine meter and measure temperature change with platinum sensors. The calculation also compensates automatically for water density of the energy system. The meter can be interconnected to any size flowmeter and maintain a =/- 1.5- percent accuracy with a turn-down ratio of up to 130 to 1.


Proximity-
level switches

Monitor Manufacturing Inc., Elburn, Ill.
PAC-30 and PDC-30 have been designed as alternatives for point-level applications. The RF capacitance-based switches detect the presence or absence of material at a predetermined point. PAC-30 is ac operated (20 to 250 V ac) and is available in a normally open or normally closed configuration. PDC-30 is dc operated (10 to 40 V dc) and is available in a current-sinking (NPN) or current-sourcing (PNP) mode.


Color-headed screws
Valenite Inc., Madison Heights, Mich.
Socket-Drive Polytops are self- colored, polymer-headed, assembly screws produced using a method of injection-molding acetal polymer heads onto standard screws in self-tapping, self-drilling, thread-forming, and machine- screw formats in commonly used imperial and metric lengths and gauges. Available in more than 20 standard colors, the screws are designed to be more visually attractive than other metal screws or bolts. They are made in lengths from 1/2 to 4 in. in a range of 4-, 6-, 8-, 10-, and 12-gauge and can be specified in zinc-plated steel or 304-/306-grade stainless steel.


Panel-mount event printer
Omega Engineering Inc., Stamford, Conn.
RD4225 series printers accept up to eight contact closure inputs and print user-defined messages of up to 40 characters with time and date upon change of an input. The 40-column thermal printers are powered from an ac or dc power source between 8 and 30 V. A 110-V ac external transformer is supplied. The printers measure 3.1 by 5.25 by 6.45 in. and weigh approximately 2.25 lbs.


Flood lamp
Spectronics Corp., Westbury, N.Y.
The 400-W UV-400 flood lamp has been designed for fluorescent-penetrant and magnetic-particle inspection, parts-degreasing inspection, and wash-station inspection. It can be chain- or ceiling-mounted over automated magnetic-particle inspection systems or above penetrant-inspection booths so operators can inspect even the largest parts accurately. The unit's housing dimensions are 15 in. long by 12 in. wide by 12 in. high. It produces a steady-state UV-A (320 to 380 nm) intensity of 6,500 µW/cm2 at its center, measured at 15 in.


Contactless power coupling
Mesa Systems Co., Framingham, Mass.
The power coupling unit (PCU) inductively transfers 24-V dc across an air gap up to 10 mm to power sensors, switches, relays, magnetic valves, and actuators on rotary indexing tables or moving equipment. The PCU consists of a transmitter module (TM) and a receiver module (RM) that are housed in a M30- by 80-mm cylindrical industrial case. When positioned opposite one another, any TM will immediately transfer power to any RM.


Rotary damper actuator
Dwyer Instruments Inc., Michigan City, Ind.
The Model AR24M self-adjusting electronic rotary actuator maintains a consistent running time of 150 s, providing automatic positioning of damper blades. It features wide-range angular rotation of 0 to 95 degrees with easily adjustable end stops. A V-clamp mounting assembly allows for installation on 3/8- to 3/4-in.-round shafts or 3/8- to 5/8- in.-square shafts. Required power supply is 24 V, ac or dc. Standard control output signal is 2 to 10 V dc or 4 to 20 mA with a 500-ohm resistor. Feedback signal is 2 to 10 V dc.


Liquid-level gauge
Clark-Reliance Corp., Strongs-ville, Ohio
The Jerguson Magnicator II magnetic liquid-level gauge has been designed to measure and control process-liquid levels on most sizes and types of vessels or tanks. The gauge has been made for applications in hostile environments, reportedly manufactured to ASME/ANSI B31.1/B31.2 code.



Infrared temperature sensors
Exergen Corp., Watertown, Mass.
More than 300 noncontact infrared temperature sensors are available. They have reportedly been produced according to NEMA specifications, including NEMA 4 and 4x. They are made to be intrinsically safe.


Chart recorders
Omega Engineering Inc., Stamford, Conn.
RD100A series 100- mm chart recorders are available with one-, two-, three-, or four- pen continuous-trace or six-channel dot printing. Universal inputs are scalable and can be programmed for thermocouples, RTDs, or voltage. Units operate on 100- to 240-V ac or are available with optional 24-V dc.


Multiloop controllers
Yokogawa Corp. of America, Newnan, Ga.
UT2400 (four-loop) and UT2800 (eight-loop) multiloop controllers have been made to offer a solution where several loops of control coexist. The UT2000 series interfaces to a touch screen MMI, a small multiline display, PLCs, or a supervisory computer system. UT2000 accepts thermocouples, RTDs, or DCV signal and executes control through the universal output system. Other features include a standard RS422A interface, universal power, up to eight sets of setpoints and control parameters per control channel, and optional heater break alarms.

Air-actuated ball valves
Plast-O-Matic Valves Inc., Cedar Grove, N.J.
Three-way, pneumatically actuated, ball valves have been added to this company's True Blue line. They are made of noncorrosive thermoplastic and are available with air actuation or optional air- by-spring for normally closed or normally open operation. All models include manual override capability. Manual ball valve elements are available in sizes 1/2 to 2 in.


Digital servo amplifier
Kollmorgen Motion Technologies Group, Radford, Va.
Servostar has been designed to operate brushless motors to simplify specification, installation, and operation in single- or multiple-axis motion-control systems. The amplifier is available with current ratings from 3 to 55 A and feedback options that include resolver and encoder with Hall effect sensors. Four power supplies with output power ratings from 0.65 to 22.5 kW are matched to the amplifier series.


Valves
Xomox Corp., Cincinnati, Ohio
Tufline three-, four-, and five-way valves have been designed to replace two or more two-way valves. The multiport valves are available with screwed, weld, and flanged ends in bottom-entry, side-entry, and 120-degree side-entry models in a range of sizes and alloy materials.

Thermistor thermometers
Omega Engineering Inc., Stamford, Conn.
The handheld HH40 series can read temperatures from 120deg to 130degC with accuracy up to =/- 0.015degC and resolution up to 0.01-degree. The thermometers work with standard Omega 400 series thermistor probes with phone-jack termination. They include display hold and degC/degF selection from a single front-panel pushbutton, a 41/2 digital LCD display with a low-battery indicator, and rate-of-change temperature arrows that flash at different speeds corresponding to the rate of temperature change. Models are available with or without RS-232C serial communications.


Foil-strain sensors
Columbia Research Laboratories Inc., Woodlyn, Pa.
The 2684 series of integral, full-bridge, full-encapsulated, temperature- compensated strain sensors has various models to match the materials commonly used in aircraft manufacturing. The sensors reportedly comply with AGARD advisory report #28, allowing ample warning time to maintain military and commercial aircraft in near-perfect flight conditions.


Hot-plate plastics welder
Sonics & Materials Inc., Danbury, Conn.
A hot-plate welder includes computerized control for joining thermoplastic materials. Model H-400 features user-selectable radiant or conductive heat to accommodate the particular geometries of the part, the properties of the materials, and the specifications and demands of the applications. Dual-axis positioning is included for performance throughout the welding cycle.

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